Layer Settings for Diode
Diode layer settings overlap heavily with CO2's, with two big differences: speed in mm/min (not mm/s) and no Q-Pulse. Here are the parameters you'll actually use.
Shared settings
| Field | Unit | What it does |
|---|---|---|
| Speed | mm/min (default) or mm/s (toggle in Settings) | Maximum head velocity. Most-tuned parameter. |
| Max Power | % | PWM duty cycle. 100% = full diode output. |
| Min Power | % | Lower bound for ramped cuts and Grayscale image mode. Often 5-10%. |
| Number of Passes | integer | Repeat the layer N times. Used for thick cuts. |
| Output | toggle | If off, layer ignored on Run / Preview / Save. |
Line mode (cuts and scores)
| Kerf Offset | Beam width compensation. Positive = path expands outward. Diode beam is wider than CO2/fiber, so kerfs are typically 0.15-0.3mm. |
| Tabs / Bridges | Leave small uncut sections so parts stay attached to scrap. |
| Perforation Mode | Cut a dashed line. Useful for paper craft fold lines. |
| Overcut (Advanced) | Extends cut past the closing point. 0.1-0.3mm typical for clean closing seams. |
| Z Step per Pass (Advanced) | For Z-axis-equipped diodes, drops Z each pass to maintain focus on thick stock. |
Fill mode (engraving / rastering)
| Line Interval | Distance between hatch lines. Typical: 0.08-0.15mm. Diode spot is ~0.08-0.15mm; below 0.08 just causes overlap. |
| Scan Angle | Direction of hatch lines. 0° = horizontal. |
| Cross-Hatch | Doubles density. Used for solid blacks or deep engrave on diodes. |
| Bi-directional | Default ON. Engraves both directions. |
| Overscanning | Extends scan past edges. 5-10% on diodes (more than CO2 because diode acceleration is slower). |
| Constant Power Mode | For diodes that support it. Disables power ramping; runs at Max Power throughout. |
Image mode (photos and grayscale)
All standard image modes work on diode (Threshold / Dither variants / Grayscale / Pass-Through). The galvo-only "3D Sliced" is NOT available on diode, diodes can't do depth-modulated metal relief.
What's MISSING vs other lasers
- No Q-Pulse Width: diodes don't pulse like fiber MOPA. Pulse is determined by PWM frequency, set globally not per-layer.
- No Air Assist toggle on most stock diodes, air assist either runs always or never. Aftermarket air-assist kits often add a layer-specific solenoid that Lightburn can control.
- No Wobble / Dot Mode galvo settings: gantry-only.
- No TC delays: galvo-specific timing settings.
Power / speed sweet spots
Reference values for a typical 20W marketing-watt (~5W optical) diode:
| Operation | Speed | Power |
|---|---|---|
| Wood engrave (raster) | 3000-5000 mm/min | 25-45% |
| Wood cut 3mm (multi-pass) | 200-300 mm/min | 100% |
| Leather engrave | 3500 mm/min | 15-25% |
| Leather cut 2.5mm | 300 mm/min | 100% |
| Slate engrave | 2500 mm/min | 35% |
| Cardstock cut | 800 mm/min | 35% |
For a 40W (~13W optical) diode: roughly 2× the speed at the same power, OR same speed at 50-60% power.
Verified against LightBurn 2.x. UI specifics may shift in future versions; verify against your installed version.